Electrical & Electronics

Built for complex engineering and construction, delivering uncompromising inventory control and total supply chain traceability from source to site.

Build the Right Revision With the Right Components Every Time

Electrical and electronics manufacturers operate with deep BOMs, short component lifecycles and little tolerance for assembly or traceability errors. One unavailable part can stop production, while an uncontrolled substitution or outdated revision can compromise an entire batch. IEV brings engineering, procurement, inventory, production, quality and finance into one manufacturing ERP system, giving teams control from product release and component planning through assembly, testing and customer dispatch.

ONE CONNECTED ELECTRONICS FLOW

Every Revision Drives One Coordinated Response

An engineering change affects component demand. Component availability determines what production can release. Assembly progress determines what can move into testing. Test results decide which units are ready for dispatch. IEV keeps this sequence connected through a common product, revision and production record, so every team works from the same approved requirement. Changes reach the functions they affect without repeated entry or separate spreadsheet reconciliation.

ELECTRICAL & ELECTRONICS WORKFLOWS

Follow Every Product From Revision to Release

Engineering Release & Revision Control

A product revision may replace components, change quantities, alter routing or introduce a new testing requirement. If the change reaches procurement and production at different times, teams can purchase obsolete material or continue building an outdated configuration.

IEV controls the movement of product data from draft through approval and production release. Each revision preserves its BOM, routing and effective status, giving teams a clear distinction between what was previously built, what is currently approved and what will apply next.

Multi-Level BOM and Product-Variant Management
Draft, Approved, Released and Superseded Revision Status
Engineering Change Request and Approval Control
Previous and Revised BOM Comparison
Revision Effectivity by Date, Order or Production Batch
Obsolete, Replacement and Approved Alternative Part Management

Component Planning & Procurement

Electronics production is often constrained by one low-value component rather than the most expensive item in the BOM. A complete product plan therefore depends on part-level availability, supplier lead time and the usability of approved alternatives.

IEV calculates component requirements against current demand and compares them with stock, allocations, purchase orders and expected receipts. Buyers can act on critical shortages while planners can see which products are materially ready and which remain exposed.

BOM-Based Component Requirement Planning
Available, Allocated, Ordered and Short Component Visibility
Supplier Lead-Time and Delivery Commitment Tracking
Approved Vendor and Alternative Component Reference
Purchase Requisition, Order and Follow-Up Management
Excess, Slow-Moving and Obsolete Component Monitoring

Production Planning, Kitting & Material Issue

A production order should not reach the line until the correct revision, materials and capacity are ready. Partial kits and informal substitutions create stoppages, excess floor stock and weak component traceability.

IEV converts approved demand into production orders and material requirements by operation. Teams can prepare kits, issue controlled quantities and monitor assembly progress against the planned routing while preserving the lot identity of critical components.

Production Order Creation Against the Approved Revision
Line, Work-Centre and Operation-Wise Scheduling
Kit Preparation and Material-Readiness Verification
Lot and Batch-Controlled Component Issue
Shortage, Substitution and Excess-Issue Control
Work-in-Progress and Pending-Operation Visibility

Assembly, Testing & Rework

Completed assembly does not equal finished output. Units may still be waiting for inspection, functional testing, calibration, burn-in, repair or repeat testing before they can enter saleable stock.

IEV records production and quality status as each unit moves through its routing. Output, failure, rejection and rework remain connected to the operation, test stage and responsible production record, making first-pass performance and repeat failure patterns visible.

PCB, Wiring, Subassembly and Final Assembly Booking
Operation and Unit-Wise Production Progress
Test Parameter and Result Recording
Pass, Fail, Hold, Reject and Rework Status Control
Repair, Re-Test and Failure-Code History
First-Pass Yield and Stage-Wise Defect Analysis

Serial Traceability, Quality Release & Dispatch

When a field failure or supplier issue occurs, teams must identify the exact units affected without holding every product from the same production period. That requires a traceable relationship between components, subassemblies, tests and finished serial numbers.

IEV maintains the as-built history of each traceable unit through production, quality clearance and shipment. Dispatch teams can allocate only released products, while service and quality teams can retrieve the relevant material and test history when investigating a customer complaint.

Component Lot-to-Finished Serial Number Mapping
Subassembly and Finished-Unit Genealogy
Forward and Backward Product Traceability
Final Inspection and Quality-Release Control
Serial-Wise Packing and Customer Dispatch
Customer Complaint and Unit-History Reference

BUILT FOR ELECTRICAL & ELECTRONICS OPERATIONS

Control Every Decision Behind the Finished Unit

Lot & Serial Traceability Engine

Track component lots, board batches, and finished-product serial numbers from goods receipt through to final dispatch. Pull data directly from the shop floor to eliminate manual entry errors, allowing you to instantly trace materials back to the exact supplier lot to execute rapid containment and guarantee compliance.

SMT Line & CNC/PLC Machine Integration

Connect CNC, PLC, and SMT line machines directly to the ERP's live electronics production ledger. Automate the input and output of machine data to eliminate manual intervention, recording production cycles, exact machine status, and actual material consumption in real time to optimise total factory output.

Automated Functional Testing

Integrate functional testing machines directly with the ERP system to automatically record pass and fail results at the lot level. This eliminates manual data entry for quality checks, instantly captures yield data, and pinpoints recurring failures by supplier to permanently reduce your rework costs.

Automated Warehouse & Inventory Management

Integrate barcode scanning, RFID tracking, and automated put-away rules to control your entire physical warehouse operation. Track the exact location of electronic components and finished boards to completely eliminate manual picking errors and lost inventory. This strict warehouse automation speeds up material flow, reduces direct labour overheads, and guarantees accurate final dispatches to directly protect your customer sales revenue.

Multi-Level BOM & ECN Control

Manage multi-level bills of materials, alternative parts, and product variants through strictly controlled Engineering Change Notices (ECN). This strict version control prevents superseded components or outdated design releases from ever reaching the assembly floor, eliminating assembly errors and protecting your final product quality.

Cost Roll-Up & Margin Protection

Pull exact component consumption, automated machine time, and recorded defect rates directly into the final financial cost of each unit. Run live cost roll-ups to accurately compare expected versus actual costs, locate the exact sources of production variance, and strictly protect your ongoing sales revenue margins.